SAPPMA has completed the 3rd round of random quality tests | Infrastructure news

Pictured: A number of PVC and HDPE pipes, all bearing the SABS mark of quality, were randomly selected in the market and then tested at an independent certified laboratory

The Southern African Plastic Pipe Manufacturer’s Association (SAPPMA) has just concluded the third round of random sampling of plastic pipes manufactured in South Africa in order to test for product quality and consistency.

Due to the fact that the plastics piping business is a strategic industry, hardware needs to be reliable for extended periods of time. Long term product quality is fundamental and quality plastic pipe should be good for a minimum period of fifty years according to industry standards.

To ensure industry compliance and high standards throughout, SAPPMA launched the first in a series of random sampling exercises at the beginning of 2011, whereby a selection of pipes were randomly obtained from various stocking merchants.

A number of PVC and HDPE pipes, all bearing the SABS mark of quality, were randomly selected in the market and then tested at an independent certified laboratory, all according to the relevant SANS Standards.

According to Jan Venter, chairman of SAPPMA, the results of the tests showed that that a considerable percentage of SABS mark-bearing pipes did not entirely conform to the relevant standards.

“The SABS mark is supposed to give consumers and end-users peace of mind that a product has passed performance and quality assurance tests stipulated in a standard or regulation, or that the product complies to a national and international standard or regulation governing quality and minimum performance requirements”, explains Venter.

However, due to growing economic pressures, it is easy for a manufacturer to look for ways in which to cut costs, which often impacts negatively on product quality.

“It is important to for SAPPMA to be seen as not working against the SABS, but as an association that is strongly supporting them as Custodian of the National Product Standards”, says Venter. It is our vision to create absolute quality, trust and integrity throughout the value chain of the southern African plastics pipe industry. To this end, SAPPMA continues to work very closely with the SABS in a joint effort to weed out inferior quality plastic piping systems”.

Although the quality of pipes manufactured by SAPPMA members were generally superior to those manufactured by non-members, the association felt it necessary to develop a number of additional requirements that need to be met before pipe manufacturers would be allowed to obtain and use the SAPPMA mark of approval.

These include:

  • The company’s products must be SABS approved and bear the SABS mark
  • The company must be listed under the ISO 9001 Scheme, or working towards it.
  • The company’s CEO must sign a Code of Conduct and Letter of Undertaking, outlining certain matters related to quality. This document must be refreshed annually before Membership Certificate is issued.
  • Regular, unannounced factory audits will be carried out, whereby pipe samples are to be taken and tested at an independent laboratory
  • PVC pipe must be manufactured without lead or any other heavy metal stabilisers
  • Additional internal standards are continuously developed and applied to further raise the product standard of member companies
In order to improve on the current differentiation between the plastic pipes manufactured by members and non-members, the SAPPMA board has decided to implementadditional disciplinary steps against members whose products repeatedly do not conform to standards.

The process for the fourth survey has already begun, and SAPPMA is expecting to release the results towards the end of May 2013.

“In the interest of the consumer and the long term integrity of the infrastructure, SAPPMA will continue with these market surveys. We are confident that independent tests such as these will increase the public’s awareness of quality issues, which will ultimately raise the level of responsibility of manufacturers,” maintains Venter.

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